Component database

ESS

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Simpro offer Environmental Stress Screening (ESS) of equipment that must withstand specific stresses. ESS can be done for ongoing production, or in connection with the testing and qualification of new products. ESS tests include mechanical and thermal stress on the product.

With 8 years of experience and over 4 000 ESS tested units, Simpro has gained considerable expertise in ESS testing. Contact us today to discuss how we can help you with your ESS needs.

ESS_ShakerServices
Simpro can offer ESS tests for

  • Development
    ESS tests during the development stages
  • Q1 and Q2 Qualification
    ESS tests as part of the preparation prior to a formal qualification of the product
  • Production
    ESS testing as part of the ongoing production

In addition to the actual execution of the tests, Simpro offers a complete ESS program including

  • Test Development
  • Planning and Execution of tests
  • Documentation

Standard
Simpro perform ESS according to

  • ISO 13628-6 Petroleum and natural gas industries — Design and operation of subsea production systems — Part 6: Subsea production control systems.
  • IEC 60068-2-6 Sine vibration
  • IEC 60068-2-64 Random vibration

Test according to other standards are done upon request.

Lab facilities
Simpro has a modern ESS lab with duplicated capacity both with regard to vibration testing and temperature cycling.

Our ESS lab can be rented out on day or weekly basis.

Shaker
Simpro has 2 shakers with capacity of respectively 350kg and 9kg according to ISO 13628-6.

ETS M2 series MPA409-M437A / GT900M Brüel & Kjær LDS V650
Sine force 3.92kN 2.2kN
Random force 3.92kN 1.54kN
Maximum shock 7.85kN 3.1kN
Max acceleration sine peak 100gn 100gn
Velocity sine peak 1.8m/s 1.5m/s
Displacement continuous pk-pk 51mm 25.4mm
Frequency range DC to 2 500Hz DC to 5 000Hz
Weight – test object (According ISO 13628-6) 350kg 9kg
Armature diameter 370mm 156mm
Sliding table 900x900mm

Climatic chambers
Simpro has 2 climatic chambers with capacity of respectively 224 litre and 1368 liter.

ACS DY1400 C 10 ESS ACS Challenge CH250TC
Capacity 1 368 liter 224 liter
Internal dimensions (WxDxH) 1000x1342x1020 mm 600 x 535 x 700mm
Temperature range -75°C to +180°C -70°C til +180°C
Temperature fluctuation ±0.5°C … ±1°C ±0.25°C … ±0.3°C
Temperature rate of change – heating 10°C/min. from -70°C to +180°C 5°C/min fra -70°C til +180°C
Temperature rate of change – cooling
10°C/min. from +180°C to -70°C 3.5°C/min fra +180°C til -70°C

ACS DY1400 C 10 ESS will be installed during Q2 2015.

ESS – Background
ESS is the process of exposing a product to environmental stresses in order to identify and eliminate latent defects. After ESS, the remaining product population will have a higher reliability than a similar unscreened population due to the resultant elimination of infant mortality defects. The screening process can range from providing a basic check of an electronic system prior to shipment (burn-in) to the application of much more severe environmental profiles, including temperature and vibration cycles at extreme limits.

The benefits of screening depend on the maturity of the manufacturing process, more mature processes expected to introduce fewer defects. It is estimated (Telcordia SR-332, Issue 1) that the failure rate of a system population is up to four times higher at initial deployment than it will eventually be after one year. This means that if no ESS is performed, it will take up to one year for the population to naturally reach the expected steady state failure rate observed during the useful life period.